Authors - Ayush Itkhede, Aryan Fulsunge, Sarthak Bomanwar, Sujal khobragade, D.M.Shinde Abstract - The integration of embedded systems into brick manufacturing has led to significant improvements in efficiency, quality control, and resource management. This paper presents an embedded system designed to optimize brick production by monitoring critical parameters such as temperature, humidity, and material composition in real-time. The system achieved a 32% reduction in production cycle time, from 6.5 hours to 4.4 hours per batch, and improved material handling speed by 41%, from 120 kg/hour to 169 kg/hour. Quality control metrics showed a 78% reduction in defect rates, from 5.2% to 1.15%, while energy consumption decreased by 29.3%, from 17.4 kWh to 12.3 kWh per 1,000 bricks. The system also reduced waste by 64%, from 8.9% to 3.2%, and improved material utilization rates from 83.5% to 94.8%. These results demonstrate the potential of embedded systems to revolutionize brick manufacturing, making it more sustainable and cost-effective.
